So, I decided to take a auto body class in the spring semester of 2002. The teacher is
great, the facilities are incredible. There are tools you could never justify buying, even for
2 or 3 resto projects
I started stripping the fender
and found a really bad spot. It
was rusted out and also someone
tried brazing a patch, but did a
crappy job. So, my instructor
just happened to use my car as a
example on how to use a plasma
cutter.
After bumping out dents
(hammer & dolly), We welded a
patch. But, the key thing was to
FIRST make a template out of
cardboard, trim as many times as
required. Then, cut the metal
patch once with minimal
trimming.
X
X
X
X
X
Blended the patch with some
reinforced body filler.
Pulled or bumped almost all the dents. Used
a spot weld type dent puller for dents
inaccessible from behind. It looks like a
big soldering iron. Its tip gets welded to
the area. The intergrated slide hammer is
then used to pull the dent. Then you twist
off the tip. No holes or grinding required.
THE BEST TOOL FOR BODYWORK, since
sliced bread...
More Bondo abuse uncovered at door. More
bumping to be done.
Cleaned and re-sealed door
pillar area. FINALLY got a
chance to spray paint, actually
primer. But it's progress...
FINALLY!!! Primed...